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Section |
Previous Verbiage |
Verbiage Changes
Oct 2007 |
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Title, Introductory statements |
To clearly communicate our requirements for
TS-16949:2002 to our suppliers, the following
links show the Dana specific processes that
apply to the TS-16949:2002 requirements.
This section is intended for suppliers needing
guidance on the application of the specific
requirements of the international standard to
Dana Corporation. Notes are given indicating the
expectations of Dana Corporation for completing
these activities in compliance to the
appropriate sections of the standard. Where no
information is given, the expectation is that
your organization will have developed an
internal process to show compliance to the
requirements of the international
standard.
In addition to the requirements set forth in the
Dana’s Supplier Quality and Development Manual,
requirements of Dana's customers may also be
incorporated into any purchase agreement or
purchase order. In such your organization, your
organization is encouraged to seek clarification
from their Supplier Development representative
or e-mail SupplierDevelopment@dana.com
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To clearly communicate Dana requirements to our
suppliers. The following links show the Dana
specific processes that apply to the
TS-16949:2002 requirements as well as other
pertinent international standards,
specifications and processes. This section is
intended to guide suppliers on the application
of the Dana specified supplier requirements
related to these international standards,
specifications,and processes. Dana’s
expectations for compliance with specific
sections of the standards, specifications, and
processes are identified. Where no information
is given, Dana’s expectation is that your
organization will have developed an internal
process to demonstrate compliance with the
standards, specifications, and processes.
In addition to the requirements set forth in the
Dana’s Supplier Quality and Development Manual,
requirements of Dana's customer(s) may also be
incorporated into purchase agreements or
purchase orders. In such your organization,
should seek clarification from their Supplier
Development representative or e-mail
SupplierDevelopment@dana.com
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1 Scope |
The expectations of Dana Corporation do not vary
from those stated in ISO/TS 16949:2002. |
Dana’s expectations are consistent with those
stated in the international standards,
specifications and processes. |
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1.2 Application |
Dana Corporation reserves the right to permit
exclusions for its Suppliers beyond 7.3. Please
obtain a Waiver / Deviation / Exception from
your Supply Chain Management representative or
click on the link provided. |
Dana reserves the right to permit exclusions for
its Suppliers beyond 7.3. To obtain an exclusion
, suppliers must obtain a Waiver / Deviation /
Exception from your Supply Chain Management
representative. (click on the link provided.) |
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2 Normative
Reference |
Dana Corporation uses the
ISO-9000:2000, Quality management systems –
fundamentals and vocabulary
as a normative reference for this document with
additional or changed Terms and Definitions
specific to Dana Corporation provided in 3 Terms
and Conditions, below. |
Dana uses the
ISO-9001:2000,
Quality management systems – fundamentals and
vocabulary as a
normative reference for this manual with
additional or changed Terms and Definitions
specific to Dana provided in section 3 Terms and
Conditions, immediately below. |
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3. Terms and Definitions |
Dana defines the supply chain relationship using
the following terms in its procedures, process
maps and
communications:
Supplier is defined as a provider of goods or
services to
Dana.
Organization is defined as your organization, a
Supplier to Dana
Corporation.Customer is defined as Dana or the customers of
Dana
Corporation.
Customer Representative is defined as your
organization's Representative to
Dana.
NOTE: When referencing elements from the
ISO-9000 series of publications, the terms are
defined as indicated in the normative references
provided with the standards.
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Dana uses the following terms in its procedures,
process maps and communications to define its
supply chain
relationships:
“Supplier” is defined as a provider of goods or
services to
Dana.
“Organization” is defined as your organization,
a Supplier to
Dana.
"Customer" is defined as Dana or Dana's
customers.
“Customer Representative” is defined as your
organization's Representative to Dana.
When referencing elements from the ISO-9000
series of publications, the terms are defined as
indicated in the normative references provided
with the standards.
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3.1 Terms and Definitions |
Dana defined its terms and definitions as
described by TS-16949:2002 and its Normative
References. |
Dana’s definitions for terms and definitions are
described by TS-16949:2002 and its Normative
References. |
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4.2.2 Quality Manual |
NOTE: Quality Manual(s) from your organization
may be requested for review by Dana and
submitted to the respective Supply Chain
Management representative. |
NOTE: Quality Manual(s) from your organization
may be requested for review by Dana at any
reasonable time. In such case, your are
required to submit the manual to your respective
Supply Chain Management representative. |
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4.2.3.1 Engineering Specifications |
NOTE: Information on Engineering Specifications
defined by Dana Corporation can be found by
contacting your Supply Chain Management
representative. |
Information on Engineering Specifications
defined by Dana can be obtained from your Supply
Chain Management Representative. (click on the
link provided.) |
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4.2.4.1 Record Retention |
NOTE: The requirements for retention times for
records can be found in Record Retention. |
The requirements for retention times for records
can be found by clicking the link provided
Record Retention. |
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5.1.1 Process Efficiency |
NOTE: Ideas that your organization submits
through your Supply Chain Management
representative or the Supplier Ideas System that
result in measurable cost savings can be used to
offset year over year value improvement
expectation from your organization. |
Ideas that your organization submits through
your Supply Chain Management representative or
the Supplier Ideas System that result in
measurable cost savings can be used to offset
year over year value improvement expectation
from your organization, unless specifically
addressed otherwise in your supply agreement, or
purchase order (click on the link provided.) |
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5.4.1.1 Quality objectives Supplemental |
NOTE: Your organization’s Quality Objectives
shall support the Dana expectations for Quality,
Delivery, Cost and Technology. These specific
objectives are found at the Dana / Supplier
Website – Supplier Performance Feedback. |
Your organization’s Quality Objectives shall
support the Dana expectations for Quality,
Delivery, Cost and Technology. These specific
objectives are found at the Dana / Supplier
Website – Supplier Performance Feedback. (click
on the link provided.) |
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5.5.2 Management Representative |
NOTE: The Management Representative is
responsible for your organization’s overall
Quality Management System. |
Your Management Representative is responsible
for your organization’s overall Quality
Management System. |
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5.5.2.1 Customer Representative |
NOTE: The Customer Representative(s) to Dana
must be included on the Supplier Profile for
each site within your organization (i.e. unique
DUNS numbers shipping product to Dana). It is
the additional responsibility of the Customer
Representative to update the Supplier Profile.
The Customer Representative(s) will be notified
of significant changes to this manual and its
related procedures and processes once your
organization is registered to the
supplier.dana.com site. |
Your Customer Representative(s) to Dana must be
identified on the Supplier Profile for each site
within your organization (i.e. unique DUNS
numbers). The Customer Representative is
responsible for updating the Supplier Profile.
The Customer Representative is responsible for
registering his or her orginazation at the
supplier.dana.com site The Customer
Representative is responsible for communicating
changes within this manual to the pertinent
individuals within the suppliers organization. |
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5.6.2 Review Input |
NOTE: Supplier Performance Feedback System
measures and associated corrective and
improvement actions shall be reviewed during
your organization’s Management Review Process. |
As a result of the information extracted from
the Supplier Performance Feedback System The
supplier shall review all associated corrective
actions and continious improvement actions
during your organization’s Management Review
Process. |
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5.6.3 Review Output |
NOTE: Improvement plans established by the
supplier Management Review may be required to be
reviewed or inspected by a Dana Management
representative. |
Improvement plans and progress established by
the supplier Management Review may be reviewed
or inspected at any time by Dana. |
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6.1 Provision of Resources |
NOTE: In response to the Supplier Performance
Feedback System, your organization shall provide
the resources necessary to contain and correct
any deficiencies, including but not limited to
the resources required to inspect, sort, or
rework your organization's product at the
location designated by Dana Corporation and
provide on-going inspection for Dana until
permanent corrective actions have been
effectively implemented. Reference the Supplier
Corrective Action and Improvement System and the
Restricted Shipping Process. |
As a result of the information extracted from
the Supplier Performance Feedback System, your
organization shall provide the resources
necessary to contain and correct any
deficiencies, including but not limited to the
resources required to inspect, sort, or rework
your organization's product at the location
designated by Dana. Your organization shall
provide on-going inspection for Dana at the
location designated by Dana until permanent
corrective actions have been effectively
implemented. Reference the
Supplier Corrective Action and Improvement
System and the
Restricted Shipping
Process. |
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6.2.2.1 Product Design Skills |
NOTE: This
requirement may be waived for Suppliers who are
not Product Design Responsible using the Waiver
/ Deviation / Exception form. |
This requirement
may be waived for Suppliers who are not Product
Design Responsible using the Waiver / Deviation
/ Exception form |
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6.2.2.2 Training |
NOTE: Training on the use of the processes on
the Dana / Supplier Website is mandatory for
your organization's Customer Representative(s).
On-line training and support documentation can
be found at the Supplier Development & Learning
site. Additional training may become mandatory
for Suppliers where the expectations have not
been met through the Supplier Performance
Feedback. |
Training on the use of the processes on the Dana
/ Supplier Website is mandatory for your
organization's Customer Representative(s).
On-line training and support documentation can
be found at the
Supplier
Development & Learning
site. Additional training may also be mandatory
for Suppliers where the expectations have not
been met through the
Supplier Performance
Feedback. |
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Section |
Previous Verbiage |
Verbiage Changes
Oct 2007 |
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6.3.2 Contingency Plans |
NOTE: The Contingency and Capacity Plan shall be
submitted as part of Production Part Approval
Process (PPAP) documentation, as determined
through Supplier System Assessment and Supplier
Advance Product Quality Planning (APQP). |
In addition to any requirements established in
your supply agreement or purchase order, you
shall submit a
Contingency
and Capacity Plan as
part of Production Part Approval Process (PPAP)
documentation, as determined through
Supplier System Assessment
and
Supplier Advance
Product Quality Planning (APQP). |
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6.4.2 Cleanliness of Premises |
NOTE: Lean
Manufacturing tools are available to help the
Supplier develop methods for maintaining a safe,
orderly, and effective work environment at the
Supplier Development & Learning site. |
NOTE: Lean
Manufacturing tools are available to help your
Supplier develop methods for maintaining a safe,
orderly, and effective work environment at the
Supplier Development & Learning site. |
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7.1 Planning of Product Realization |
NOTE: The
Supplier APQP Process is used to track the
Supplier's Product Realization process. The
Customer Representative is responsible for
ensuring that this information is updated and
reported to Dana. |
The Supplier
APQP Process is used to track your Product
Realization process. Your Customer
Representative is responsible for ensuring that
this information is updated and reported to
Dana. |
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7.1.1 Planning of Product Realization –
Supplemental |
NOTE: Engineering Specifications are available
through your Supply Chain Management
representative. |
Your Customer Representative is responsible for
obtaining and verifying all Engineering
Specifications for the given products that you
are intending to provide to Dana. Engineering
Specifications are available through your Supply
Chain Management Representative. |
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7.1.3 Confidentiality |
NOTE: Your organization shall agree to the
Dana / Supplier
Confidentiality Agreement,
as necessary. |
You shall comply with all applicable
confidentiality requirements of Dana and Dana’s
customers as set forth in any Confidentiality
agreement, Supply Agreement, Purchase Order,
Drawing, Engineering Specification, or
otherwise. |
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7.1.4 Change Control |
NOTE: Engineering Change Request. shall be used
to request changes to product or process design
that varies from those stated in the PPAP
Documentation. Sub-Tier supplier changes to
product or process are subject to Dana approval
prior to implementation. |
You must use Engineering
Change Request. to request changes to product or
process design that varies from those stated in
the current PPAP Documentation, this includes
any and all sub-tier supplier changes to product
or process. All changes Must be approved by
Dana in writing prior to implementation. The
supplier shall notify the Dana receiving
facility prior to the shipment, of any product
which has experienced any change from written
requirements and/or existing practice to the
material, design, specification or handling.
This requirement also applies to any change
resulting from any form of process or product
improvement activity or any previous quality
nonconformances.
Additional guidance is contained in the AIAG
Production Part Approval Process (PPAP) manual
4th edition Section 3.1 Customer Notification
and Submission to Customer. If any of the
previously noted changes occur, You must forward
A copy of the approved Engineering Deviation
Notice, or Engineering Change Notice to
receiving Dana facilities contact person(s)
Prior to Shipment of the modified materials:
• Materials department (Production Control /
Scheduling)
• Quality Assurance
• Supplier Quality Development Engineer.
The supplier representative responsible for
Change Management Control shall ensure the
successful transmittal of the electronic
communication, and confirm success via a phone
call. The supplier representative is also
responsible for transmittal and updating of all
related PPAP documentation and re-approval from
the receiving Dana facility resulting from the
Change.
The receiving Dana facility Quality Assurance
contact is responsible to assure that all
Customer approvals are received before
authorizing the shipment or use of any material
under Change Management Control.
No shipments are to be made without the
documented approval of the receiving facilities
Quality Assurance contact. The receiving
facilities Quality assurance contact will decide
if containment such as quarantine is required at
the suppliers or Dana's site.
Lots under Change Management Control shall be
identified using labels detailing the reason for
the Change Management Control, document
references like SCAR, NCMR, PPAP references, and
waiver/concession references as appropriate.
Any labeling shall be approved by the receiving
Dana facility. All labeling shall contain the
reference # of the approved Engineering
Deviation Notice or Engineering Change Notice.
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7.2.1 Determination of Requirements Related to
the Product |
NOTE: Part
specific requirements shall be documented or
referenced on the Part Engineering Drawing or
Specifications. General requirements shall be
documented or referenced on the Purchase Order
and/or in the Supplier Quality and Development
Manual. Additional requirements identified by
your organization that are not stated by Dana
but necessary for the intended use, where known
shall be noted on your organization’s Design
and/or Process FMEA and related documentation.
If your organization does not have clear
engineering designs and specifications, your
organization shall communicate this to your
Supply Chain Management representative. |
Part specific
requirements shall be documented or referenced
on the Part Engineering Drawing or
Specifications. General requirements shall be
documented or referenced on the Purchase Order
and/or in the Supplier Quality and Development
Manual. Additional requirements identified by
your organization that are not stated by Dana
but necessary for the intended use, where known
shall be noted on your organization’s Design
and/or Process FMEA and related documentation.
If your organization does not have clear
engineering designs and specifications, your
organization shall communicate this to your
Supply Chain Management representative. |
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7.2.1.1 Customer-designated special
characteristics |
NOTE: Reference
the Dana Special Characteristic and Control for
details on the designation, documentation, and
control of these in your organization’s
documentation and processes. |
The Dana Special
Characteristic and Control sets forth details on
the designation, documentation, and control of
these in your organization’s documentation and
processes. |
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7.2.2 Review of Requirements
Related to the Product |
No Verbage Currently |
You must produce evidence
that statistical process control is being
continuously used when appropriate to assure
stable and capable processes. Process
capability initially reported for PPAP section
2.2.11 (Initial Process Studies) shall be
updated to report long-term process capability
and stability using study results which consist
of measurements which have been collected over a
significant period of production, in such a way
to include all potential sources of variation
that may not be evident in short-term studies. |
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7.2.2.1 Review of
Requirements Related to the Product –
Supplemental |
NOTE: To waive
any requirements determined through the review,
your organization shall initiate a Waiver /
Deviation / Exception. |
To waive any
requirements determined through the review, your
organization shall initiate a Waiver / Deviation
/ Exception to your supply chain management
representative. |
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7.2.2.2 Organization
Manufacturing Feasibility |
NOTE: The output
of your organization’s Manufacturing Feasibility
shall be recorded during Supplier APQP: Team
Feasibility Commitment. |
The output of
your organization’s Manufacturing Feasibility
shall be recorded during Supplier APQP: Team
Feasibility Commitment |
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7.2.3 Customer Communication |
NOTE: a) Product Information is provided by an
engineering drawing and/or Engineering
Specifications.
b) Enquiries, contracts or order
handling, including amendments shall be made
through their Supply Chain Management
representative.
c) Dana Supplier Performance
Feedback System is available on the Dana /
Supplier Website.
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a) Product Information is provided by an
engineering drawing and/or Engineering
Specifications.
b) Inquiries, contracts or order handling,
including amendments shall be made through your
Supply Chain Management representative.
c) Dana Supplier Performance Feedback System is
available on the Dana / Supplier Website. |
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7.2.3.1 Customer
Communication – Supplemental |
NOTE: To promote global business, and to
include all suppliers in global opportunities,
Dana requires the use of English as our standard
business language for documents and
correspondence.
Translated
reference documents
may be provided from Dana to assist in
understanding of requirements. |
To promote global business, and to include all
suppliers in global opportunities, Dana requires
the use of English as our standard business
language for documents and correspondence.
Translated reference
documents may be
provided from Dana to assist in understanding of
requirements. |
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7.3 Design and Development |
NOTE: To waive
this requirement your organization shall
initiate a Waiver / Deviation / Exception. |
To waive this
requirement your organization shall initiate
a Waiver / Deviation / Exception as set forth in
7.2.2.1 Review of Requirements Related to the
Product – Supplemental |
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7.3.2 Design and Development Inputs |
NOTE:
Engineering
Specifications are
available through your Supply Chain Management
Representative. Any deviations from these
specifications shall be processed through Engineering
Change Requests. |
Engineering Specifications
are available through your Supply Chain
Management Representative. Any deviations from
these specifications shall be processed through Engineering
Change Requests as
described in 7.1.4 Change Control |
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7.3.2.1 Product Design Input |
NOTE: Packaging
Specifications and Labeling requirements can
be found in the same manner as other Engineering
Specifications. |
Packaging
Specifications and Labeling requirements can
be found in the same manner as other Engineering
Specifications. |
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7.3.2.2. Manufacturing
Process Design Input |
NOTE: Requirements for productivity, capacity,
process capability, and cost are defined during
Request for Quotation and reviewed during the
Supplier APQP,
where applicable, using the
Tooling and Equipment
Approval. |
Requirements for productivity, capacity, process
capability, and cost are defined during Request
for Quotation process, and reviewed during
Supplier APQP,
where applicable, using the
Tooling and Equipment
Approval. |
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Section |
Previous Verbiage |
Verbiage Changes
Oct 2007 |
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7.3.2.3 Special
Characteristics |
NOTE: The
process special characteristics defined by your
organization to ensure product conformity to
specifications shall conform to the Dana Special
Characteristic Control policy. |
The process
special characteristics defined by your
organization to ensure product conformity to
specifications shall conform to the Dana Special
Characteristic Control policy. |
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7.3.3 Design and Development
Outputs |
NOTE: The design and development outputs shall
be related to the engineering drawing criteria,
the
Engineering
Specifications, and
the
Tooling and
Equipment Approval.
Supplier APQP
shall indicate the status of the design and
development outputs meeting specified criteria
as indicated by the process. |
The design and development outputs shall be
related to the engineering drawing criteria, the
Engineering Specifications,
and the
Tooling and
Equipment Approval.
Supplier APQP
shall indicate the status of the design and
development outputs meeting specified criteria
as indicated by the process. |
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7.3.3.1 Product Design
Outputs – Supplemental |
NOTE: Supplier
APQP shall indicate the status of the product
design outputs. |
Supplier
APQP shall indicate the status of the product
design outputs. |
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7.3.3.2 Manufacturing
Process Design Output |
NOTE: Supplier
APQP shall indicate the status of the process
design outputs. |
Supplier APQP
shall indicate the status of the process design
outputs. |
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7.3.4 Design and Development Review |
NOTE: Any issues
related to a systematic review of design and
development, which may impact the program
requirements, shall be communicated by your
organization to Dana Corporation through the
Supplier APQP. The purpose of the communication
is to align resources to preserve timing
commitments and develop corrective actions with
your organization to prevent recurrence in the
Product Realization Process on future launches. |
Any issues
related to a systematic review of design and
development, which may impact the program
requirements, shall be communicated by your
organization to Dana through the Supplier APQP.
The purpose of the communication is to align
resources to preserve timing commitments and
develop corrective actions with your
organization when necessary to prevent
recurrence in the Product Realization Process on
future launches. |
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7.3.5 Design and Development
Verification |
NOTE: Any issues
related to a systematic review of design and
development, which may impact the program
requirements, shall be communicated by your
organization to Dana Corporation through the
Supplier APQP. The purpose of the communication
is to align resources to preserve timing
commitments and develop corrective actions with
your organization to prevent recurrence in the
Product Realization Process on future launches. |
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