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To
clearly communicate Dana requirements to our suppliers.
The following links show the Dana specific processes
that apply to the TS-16949:2002 requirements as well as
other pertinent international standards, specifications
and processes. This section is intended to guide
suppliers on the application of the Dana specified
supplier requirements related to these international
standards, specifications,and processes. Dana’s
expectations for compliance with specific sections of
the standards, specifications, and processes are
identified. Where no information is given, Dana’s
expectation is that your organization will have
developed an internal process to demonstrate compliance
with the standards, specifications, and processes.
In
addition to the requirements set forth in the Dana’s
Supplier Quality and Development Manual, requirements of
Dana's customer(s) may also be incorporated into
purchase agreements or purchase orders. In such your
organization, should seek clarification from their
Supplier Development representative or e-mail
SupplierDevelopment@dana.com
1 Scope
2 Normal
Reference
3 Terms and Definitions
4 Quality
Management System
5 Management
Responsibility
6
Resource Management
7
Product Realization
8
Measurement, Analysis, and Improvement
1
Scope
Dana’s expectations are consistent with those stated in
the international standards, specifications and
processes.
1.1 General
1.2 Application
Dana reserves the right to permit exclusions for its
Suppliers beyond 7.3.
Waiver / Deviation / Exception
from your Supply Chain Management representative. (click
on the link provided.)
2 Normative Reference
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Dana
uses the ISO-9001:2000, Quality management systems –
fundamentals and vocabulary as a normative reference
for this manual with additional or changed Terms and
Definitions specific to Dana provided in section 3 Terms
and Conditions, immediately below.
3 Terms and
Definitions
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Dana
uses the following terms in its procedures, process maps
and communications to define its supply chain
relationships:
“Supplier” is defined as a provider of goods or services
to Dana.
“Organization” is defined as your organization, a
Supplier to Dana.
“Customer” is defined as Dana or Dana’s customers .
“Customer Representative” is defined as your
organization's Representative to Dana.
When
referencing elements from the ISO-9000 series of
publications, the terms are defined as indicated in the
normative references provided with the standards.
3.1 Terms and Definitions for the Automotive Industry
Dana’s definitions for terms and definitions are
described by TS-16949:2002 and its Normative References.
4 Quality
Management System
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4.1 General Requirements
4.1.1
General Requirements Supplemental
4.2 Documentation Requirements
4.2.1
General
4.2.2
Quality Manual
NOTE:
Quality Manual(s) from your organization may be
requested for review by Dana at any reasonable time. In
such case, your are required to submit the manual to
your respective Supply Chain Management representative.
4.2.3
Control of Documents
4.2.3.1 Engineering Specifications
Information on
Engineering Specifications
defined by Dana can be obtained from your Supply Chain
Management Representative. (click on the link provided.)
4.2.4
Control of Records
4.2.4.1 Record Retention
The
requirements for retention times for records can be
found by clicking the link provided
Record Retention.
5 Management
Responsibility
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5.1 Management
Commitment
5.1.1 Process Efficiency
Ideas
that your organization submits through your Supply Chain
Management representative or the
Supplier Ideas System
that result in measurable cost savings can be used to
offset year over year value improvement expectation from
your organization, unless specifically addressed
otherwise in your supply agreement, or purchase order
(click on the link provided.)
5.2 Customer Focus
5.3 Quality Policy
5.4 Planning
5.4.1 Quality Objectives
5.4.1.1 Quality Objectives – Supplemental
Your
organization’s Quality Objectives shall support the Dana
expectations for Quality, Delivery, Cost and Technology.
These specific objectives are found at the Dana /
Supplier Website –
Supplier Performance
Feedback. (click on the link provided.)
5.4.2 Quality Management System Planning
5.5 Responsibility,
Authority and Communication
5.5.1 Responsibility and Authority
5.5.1.1 Responsibility for Quality
5.5.2 Management Representative
Your
Management Representative is responsible for your
organization’s overall Quality Management System.
5.5.2.1 Customer Representative
Your
Customer Representative(s) to Dana must be identified on
the Supplier Profile for each site within your
organization (i.e. unique DUNS numbers). The Customer
Representative is responsible for updating the Supplier
Profile. The Customer Representative is responsible for
registering his or her orginazation at the
supplier.dana.com
site The Customer Representative is responsible for
communicating changes within this manual to the
pertinent individuals within the suppliers
organization.
5.5.3 Internal Communication
5.6 Management Review
5.6.1 General
5.6.1.1 Quality Management System Performance
5.6.2 Review Input
As a
result of the information extracted from the Supplier
Performance Feedback. System The
supplier shall review all associated corrective actions
and continious improvement actions during your
organization’s Management Review Process.
5.6.2.1 Review Input – Supplemental
5.6.3 Review Output
Improvement plans and progress established by the
supplier Management Review may be reviewed or inspected
at any time by Dana.
6 Resource Management
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6.1 Provision of Resources
As a
result of the information extracted from the Supplier
Performance Feedback System, your organization shall
provide the resources necessary to contain and correct
any deficiencies, including but not limited to the
resources required to inspect, sort, or rework your
organization's product at the location designated by
Dana. Your organization shall provide on-going
inspection for Dana at the location designated by Dana
until permanent corrective actions have been effectively
implemented. Reference the
Supplier Corrective Action
and Improvement System and the
Restricted Shipping
Process.
6.2 Human Resources
6.2.1 General
6.2.2 Competence, Awareness and Training
6.2.2.1 Product Design Skills
This
requirement may be waived for Suppliers who are not
Product Design Responsible using the
Waiver / Deviation / Exception form.
6.2.2.2 Training
Training on the use of the processes on the Dana /
Supplier Website is mandatory for your organization's
Customer Representative(s). On-line training and support
documentation can be found at the
Supplier Development &
Learning site. Additional training may also
be mandatory for Suppliers where the expectations have
not been met through the
Supplier Performance
Feedback.
6.2.2.3 Training on the Job
6.2.2.4 Employee Motivation and Empowerment
6.3 Infrastructure
6.3.1 Plant, Facility and Equipment Planning
6.3.2 Contingency Plans
In
addition to any requirements established in your supply
agreement or purchase order, you shall submit a
Contingency and Capacity
Plan as part of Production Part Approval
Process (PPAP) documentation, as determined through
Supplier System Assessment
and
Supplier Advance Product
Quality Planning (APQP).
6.4 Work Environment
6.4.1 Personnel Safety to Achieve Product Quality
6.4.2 Cleanliness of Premises
NOTE:
Lean Manufacturing tools are available to help your
Supplier develop methods for maintaining a safe,
orderly, and effective work environment at the
Supplier Development &
Learning
site.
7 Product Realization
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7.1 Planning of Product Realization
The
Supplier APQP Process
is used to track your Product Realization process. Your
Customer Representative is responsible for ensuring that
this information is updated and reported to Dana.
7.1.1 Planning of Product Realization – Supplemental
Your
Customer Representative is responsible for obtaining and
verifying all Engineering Specifications for the given
products that you are intending to provide to Dana.
Engineering Specifications are available through your
Supply Chain Management Representative.
7.1.2 Acceptance Criteria
7.1.3 Confidentiality
You shall comply with all applicable confidentiality
requirements of Dana and Dana’s customers as set forth
in any Confidentiality agreement, Supply Agreement,
Purchase Order, Drawing, Engineering Specification, or
otherwise.
7.1.4 Change Control
You
must use
Engineering Change Request.
to request changes to product or process design that
varies from those stated in the current PPAP
Documentation, this includes any and all sub-tier
supplier changes to product or process. All changes
Must be approved by Dana in writing prior to
implementation.
The supplier shall notify the Dana
receiving facility prior to the shipment, of any product
which has experienced any change from written
requirements and/or existing practice to the material,
design, specification or handling. This requirement
also applies to any change resulting from any form of
process or product improvement activity or any previous
quality nonconformances.
Additional guidance is contained in the AIAG Production Part
Approval Process (PPAP) manual 4th edition Section 3.1
Customer Notification and Submission to Customer.
If any of the previously noted changes occur, You must
forward A copy of the approved Engineering Deviation
Notice, or Engineering Change Notice to receiving Dana
facilities contact person(s) Prior to Shipment of the
modified materials:
The supplier representative responsible for Change
Management Control shall ensure the successful
transmittal of the electronic communication, and confirm
success via a phone call. The supplier representative
is also responsible for transmittal and updating of all
related PPAP documentation and re-approval from the
receiving Dana facility resulting from the Change.
The receiving Dana facility Quality Assurance contact is
responsible to assure that all Customer approvals are
received before authorizing the shipment or use of any
material under Change Management Control.
No shipments are to be made without the documented
approval of the receiving facilities Quality Assurance
contact. The receiving facilities Quality assurance contact will decide
if containment such as quarantine is required at the
suppliers or Dana's site.
Lots under Change Management Control shall be identified
using labels detailing the reason for the Change
Management Control, document references like SCAR, NCMR,
PPAP references, and waiver/concession references as
appropriate. Any labeling shall be approved by the
receiving Dana facility. All labeling shall contain the
reference # of the approved Engineering Deviation Notice
or Engineering Change Notice.
7.2 Customer-Related Processes
7.2.1 Determination of Requirements Related to the
Product
Part specific requirements shall be documented or
referenced on the Part
Engineering Drawing or Specifications. General
requirements shall be documented or referenced on the
Purchase Order and/or in the Supplier Quality and
Development Manual. Additional requirements identified
by your organization that are not stated by Dana but
necessary for the intended use, where known shall be
noted on your organization’s Design and/or Process FMEA
and related documentation. If your organization does not
have clear engineering designs and specifications, your
organization shall communicate this to your Supply Chain
Management representative.
7.2.1.1 Customer-designated
special characteristics
The
Dana Special Characteristic
and Control sets
forth details on the designation, documentation, and
control of these in your organization’s documentation
and processes.
7.2.2
Review of Requirements Related to the Product
You must produce evidence that statistical process control is being
continuously used when appropriate to assure stable and
capable processes. Process capability initially
reported for PPAP section 2.2.11 (Initial Process
Studies) shall be updated to report long-term process
capability and stability using study results which
consist of measurements which have been collected over a
significant period of production, in such a way to
include all potential sources of variation that may not
be evident in short-term studies.
7.2.2.1 Review of Requirements Related to the Product –
Supplemental
To waive any requirements determined through the review,
your organization shall initiate a
Waiver / Deviation /
Exception
to your supply
chain management representative.
7.2.2.2 Organization Manufacturing Feasibility
The output of your
organization’s Manufacturing Feasibility shall be
recorded during
Supplier APQP:
Team Feasibility Commitment.
7.2.3
Customer Communication
a)
Product Information is provided by an engineering
drawing and/or
Engineering Specifications.
b) Inquiries, contracts
or order handling, including amendments shall be made
through your Supply Chain Management representative.
c) Dana
Supplier Performance
Feedback System is
available on the Dana / Supplier Website.
7.2.3.1 Customer Communication – Supplemental
To promote global
business, and to include all suppliers in global
opportunities, Dana requires the use of English as our
standard business language for documents and
correspondence.
Translated reference documents may be provided from Dana to assist in understanding of
requirements.
7.3 Design and Development
To waive this
requirement your organization shall initiate a Waiver
/ Deviation / Exception as set
forth in 7.2.2.1
Review of Requirements Related to the Product –
Supplemental
7.3.1
Design and Development Planning
7.3.1.1 Multidisciplinary
approach
7.3.2 Design and Development Inputs
Engineering Specifications are available through your Supply Chain Management
Representative. Any deviations from these
specifications shall be processed through Engineering
Change Requests as described in 7.1.4 Change
Control
7.3.2.1
Product Design Input
Packaging Specifications
and Labeling requirements can be found in the same
manner as other Engineering
Specifications.
7.3.2.2. Manufacturing Process Design Input
Requirements for
productivity, capacity, process capability, and cost are
defined during Request for Quotation process, and
reviewed during
Supplier APQP,
where applicable, using the
Tooling and Equipment
Approval.
7.3.2.3 Special Characteristics
The process special
characteristics defined by your organization to ensure
product conformity to specifications shall conform to
the
Dana Special Characteristic
Control policy.
7.3.3
Design and Development Outputs
The design and
development outputs shall be related to the engineering
drawing criteria, the
Engineering Specifications, and the
Tooling
and Equipment Approval.
Supplier APQP
shall indicate the status of the design and development
outputs meeting specified criteria as indicated by the
process.
7.3.3.1 Product Design Outputs – Supplemental
Supplier APQP shall
indicate the status of the product design outputs.
7.3.3.2 Manufacturing Process Design Output
Supplier APQP
shall indicate the status of the process design outputs.
7.3.4 Design and Development Review
Any issues related to a
systematic review of design and development, which may
impact the program requirements, shall be communicated
by your organization to Dana through the
Supplier APQP.
The purpose of the communication is to align resources
to preserve timing commitments and develop corrective
actions with your organization when necessary to prevent
recurrence in the Product Realization Process on future
launches.
7.3.4.1 Monitoring
7.3.5
Design and Development Verification
Any issues related to a
systematic review of design and development, which may
impact the program requirements, shall be communicated
by your organization to Dana Corporation through the
Supplier APQP.
The purpose of the communication is to align resources
to preserve timing commitments and develop corrective
actions with your organization to prevent recurrence in
the Product Realization Process on future launches.
7.3.6 Design and Development Validation
Any issues related to a
systematic review of design and development, which may
impact the program requirements, shall be communicated
by your organization to Dana Corporation through the
Supplier APQP.
The purpose of the communication is to align resources
to preserve timing commitments and develop corrective
actions with your organization to prevent recurrence in
the Product Realization Process on future launches.
7.3.6.1 Design and Development Validation – Supplemental For organizations with engineering testing
responsibilities, the Design Verification Plan and
Report (DVP&R) shall be submitted with the
Supplier APQP
for periodic review and be included with PPAP
documentation.
7.3.6.2 Prototype Program
If Dana does not require
prototypes from your organization, this requirement can
be waived through a
Waiver / Deviation /
Exception
as set forth in
7.2.2.1
Review of Requirements Related to the Product –
Supplemental.
7.3.6.3 Product Approval Process
Dana requires its
suppliers to conform to the latest edition of the AIAG
Production Part Approval Process manual. All suppliers
must submit PPAP documentation to level 3 unless other
wise specified in your supply agreement or purchase
order (http://www.aiag.org/).
Contact your Supply Chain Management representative for
unique Product Approval Process requirements.
7.3.7
Control of Design and Development Changes
You must use
Engineering Change Request. to request changes to product or process design that varies from those
stated in the current PPAP Documentation, this includes
any and all sub-tier supplier changes to product or
process. All changes Must be approved by Dana in
writing prior to implementation. (See section
7.1.4)
7.4 Purchasing
This element is
applicable to your organization's Purchasing System.
Dana’s Purchasing System is described in this Supplier
Quality and Development Manual.
7.4.1
Purchasing Process
7.4.1.1 Regulatory Conformity
Your organization shall
abide by
Dana's Supplier Business
Conduct Guide.
7.4.1.2 Supplier Quality Management System Development
All templates,
documentation and Lean tools presented in the
Supplier Document Center and
the
Supplier Development &
Learning website are available for use, with approval from Supplier
Development, by your organization and your sub-tier
suppliers in efforts to eliminate waste from the
overall supply chain. Your organization may contact
their Supply Chain Management representative for
specific information.
7.4.1.3 Customer-Approved Sources
Dana-approved sources specified for use by your
organization are subject to the requirements of your
organization. Where the requirements of your
organization differ from those of Dana, the requirement
to be deployed shall be resolved with your Supply Chain
Management representative. The use of Dana or Dana’s
customer-designated sources, including tool/gauge
suppliers, does not relieve your organization of the
responsibility for ensuring the quality of the source’s
products or compliance with all other contract
requirements.
7.4.2 Purchasing Information
Dana-approved sources specified for use by your
organization are subject to the requirements of your
organization. Where the requirements of your
organization differ from those of Dana, the requirement
to be deployed shall be resolved with your Supply Chain
Management representative. The use of Dana or Dana’s
customer-designated sources, including tool/gauge
suppliers, does not relieve your organization of the
responsibility for ensuring the quality of the source’s
products or compliance with all other contract
requirements..
7.4.3 Verification of Purchased Product
Dana-approved sources specified for use by your
organization are subject to the requirements of your
organization. Where the requirements of your
organization differ from those of Dana Corporation, the
requirement to be deployed shall be resolved with your
Supply Chain Management representative. The use of
Dana or Dana’s customer-designated sources, including
tool/gauge suppliers, does not relieve your organization
of the responsibility for ensuring the quality of the
source’s products or compliance with all other contract
requirements..
7.4.3.1 Incoming Product Quality
Dana-approved sources specified for use by your
organization are subject to the requirements of your
organization. Where the requirements of your
organization differ from those of Dana, the requirement
to be deployed shall be resolved with your Supply Chain
Management representative. The use of Dana or Dana’s
customer-designated sources, including tool/gauge
suppliers, does not relieve your organization of the
responsibility for ensuring the quality of the source’s
products or compliance with all other contract
requirements.
7.4.3.2 Supplier Monitoring
Dana Suppliers shall provide evidence of sub-tier
performance monitoring at Dana's request.
7.5
Production and Service Provision
7.5.1 Control of Production and Service Provision
All templates, documentation and Lean tools presented in
the
Supplier Document Center and
the
Supplier Development &
Learning website are available for use, with approval from Supplier
Development, by your organization and your sub-tier
suppliers in efforts to eliminate waste from the
overall supply chain. Your organization may contact
their Supply Chain Management representative for
specific information.
7.5.1.1 Control Plan
Control Plans shall be updated in response to
Supplier Performance
Feedback and
Corrective Action and
Improvement System, or any other process change or improvement and
must be aligned with your organization's Process FMEA.
7.5.1.2 Work Instructions
7.5.1.3 Verification of Job Set-Ups
7.5.1.4 Preventive and Predictive Maintenance
7.5.1.5 Management of Production Tooling
7.5.1.6 Production Scheduling
7.5.1.7 Feedback of Information from Service
7.5.1.8 Service Agreement with Customer
7.5.2 Validation of Processes for Production and Service
Provision
All processes for production and service provisions
Shall be reviewed annually by the supplier,
including all pertinent documentation (eg. FMEA, Control
Plan, Process Flow, etc.) This review includes all AIAG
specified special processes including CQI-9 heat treat
assessment, CQI-11 plating assessment, CQI-12 coating
assessment, IMDS etc. Submission of updated parts
warrants to receiving facilities on an annual basis with
all pertinent supporting documentation is required
to demonstrate that the organization is in compliance
with this requirement
7.5.2.1 Validation of Processes for Production and
Service Provision – Supplemental
7.5.3 Identification and Traceability
The level of detail required by the traceability
system and specified requirements for supplied product
shall be identified during
Supplier APQP
on the Purchase Order and/or
Engineering Specifications.
7.5.3.1 Identification and Traceability – Supplemental
7.5.4 Customer Property
Dana packaging requirements can be found by contacting
your Supply Chain Management representative. Dana owned
tooling and equipment shall be qualified through the
Tooling and Equipment
Approval.
7.5.4.1 Customer-Owned Production Tooling
7.5.5 Preservation of Product
7.5.5.1 Storage and Inventory
7.6 Control of Monitoring and
Measuring Devices
7.6.1 Measurement Systems Analysis
7.6.2 Calibration/ Verification Records
Where a measurement system is found to be out of
calibration and suspected non-conforming product has
been shipped to Dana your organization must
contact their Supply Chain Management representative and
their Dana receiving facility quality manager.
7.6.3
Laboratory Requirements
7.6.3.1 Internal Laboratory
7.6.3.2 External Laboratory
8
Measurement, Analysis and Improvement
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8.1
General
8.1.1 Identification of Statistical Tools
8.1.2 Knowledge of Basic Statistical Concepts
8.2
Monitoring and Measurement
8.2.1 Customer Satisfaction
The
Supplier Performance
Feedback System
is used to measure and report on the satisfaction of
Dana with your organization. The expectations of
performance are shown in the Supplier
Performance Feedback System.
8.2.1.1 Customer Satisfaction – Supplemental
The
Supplier Performance
Feedback System shall be used as input for your organization’s
internal audit process for improvement of your
organization’s Quality Management System.
8.2.2
Internal Audit
8.2.2.1 Quality Management Systems Audit
8.2.2.2 Manufacturing Process Audit
8.2.2.3 Product Audit
8.2.2.4 Internal Audit Plans
Your organization’s
internal audit plan shall include Dana-specific
processes and verification of the effectiveness of
corrective actions issued to Dana. A list of processes
can be found in the
Process Approach
section of this on-line manual.
8.2.2.5 Internal Auditor Qualification
8.2.3
Monitoring and Measurement of Processes
8.2.3.1 Monitoring and Measurement of Manufacturing
Processes
Where determined
necessary through the
Supplier Performance
Feedback System,
Supplier APQP,
or
Supplier System Assessment your
organization shall provide evidence of the capability
and capacity of its Manufacturing Processes to Dana.
8.2.4
Monitoring and Measurement of Product
8.2.4.1 Layout Inspection and Functional Testing
An annual layout
inspection and functional verification to applicable
customer engineering material and performance standards
shall be performed unless otherwise specified in the
approved control plan, your supply agreement, or
purchase order. The results shall be available for
customer review. Submission of updated parts warrants
to receiving facilities on an annual basis with all
pertinent supporting documentation is required to
demonstrate that the organization is in compliance with
this requirement
8.2.4.2 Appearance Items
8.3 Control of Nonconforming Product
Communication of
suspected nonconforming product shipped to Dana shall be
made immediately upon your discovery of the situation
through the Supply Chain Management representative and
the consuming Dana facility or facilities. All
incidents of nonconforming product will require a
response in the
Corrective Action and
Improvement System.
8.3.1
Control of Nonconforming Product – Supplemental
8.3.2
Control of Reworked Product
Any deviations from an
approved process shall have prior approval through a
Waiver / Deviation /
Exception
as set forth in 7.2.2.1
Review of Requirements Related to the Product –
Supplemental.
8.3.3
Customer Information
Proactive Notification shall
be used to communicate that nonconforming product has
been shipped to Dana as identified in 8.3
Control of
Nonconforming Product
8.3.4
Customer Waiver
Any deviations from the
policies within this manual shall be made through a
Waiver / Deviation /
Exception.
Requests for permanent changes to the product or process
shall be made through the
Engineering Change Request.
8.4 Analysis of Data
8.4.1
Analysis and Use of Data
8.5 Improvement
8.5.1
Continual Improvement
8.5.1.1 Continual Improvement of the Organization
8.5.1.2 Manufacturing Process Improvement
8.5.2
Corrective Action
Corrective Actions in
response to the
Supplier Performance
Feedback System shall be completed in accordance with the
Corrective Action and
Improvement System.
8.5.2.1 Problem Solving
Reference problem
solving tools are available from the
Corrective Action and
Improvement System,
the
Supplier Document Center,
and training on problem solving is available through
Supplier Development &
Learning.
8.5.2.2 Error-Proofing
8.5.2.3 Corrective Action Impact
Failure modes of
products from a supplier are tracked through the
Corrective Action and
Improvement System.
Repeat failure modes may result in mandatory training on
quality management systems and problem solving at your
organization’s expense. Such training is in addition to
any and all warranty or other contract remidies
8.5.2.4 Rejected Product Test / Analysis
Results from rejected
product analysis shall be reported using the
Corrective Action and
Improvement System.
8.5.3
Preventive Action
If your organization is
planning to implement Preventive Action that requires
PPAP approval, your organization shall submit their
request through an
Engineering Change Request.
Supplemental
Global Casting Requirements
Dana – Global Minimum
Casting Specific Quality Requirements
The
Supplier shall provide Confirmation of their agreement
(sign-off) to be able to meet the following Dana
Specific Casting Quality Requirements in addition to any
Dana Engineering Casting Specifications and or Dana
Customer Specific Casting Quality Specifications before
receipt of a Dana SCMG Purchase Order.
Dana
Specific Casting Quality Requirements:
These
requirements are in addition to any requirements
identified in Dana Engineering Specifications identified
on the Dana Approved Product Drawing or included as a
part of the purchase agreement.
Casting Development Requirements:
a) The supplier shall utilize modeling software for
casting development where at all possible.
b) All casting development runs are to be sectioned,
analyzed and documented. Sectioning a sufficient number
(target is 10%) of the parts produced in any
developmental run to clearly establish the location and
level of any internal characteristic that may be evident
in ongoing production runs and ensuring the product is
within all functional and specification requirements.
c)
The supplier shall utilize in-house
non-destructive test capability for the validation of
all casting integrity during the product development
stage. If the supplier does not have the in-house
capability they shall contract an ISO/IEC 17025
(or national equivalent) certified external source, which shall need Dana SQD approval.
d) The supplier shall conduct on the 1st Production
Run a Process Series Review (PSR) with:
i) A minimum of 1 piece (3 samples total) from the
beginning, middle and end of the production run must be
sectioned, analyzed and documented to validate process
stability & consistency with the development runs and
within specification limits.
ii) Dana Casting SME and/or assigned Dana
SDE must be present for PSR.
iii) This shall be conducted and approved by Dana SME/SDE
prior to PPAP submission.
PPAP Submission:
e) One additional sample from the initial production
must be x-rayed and documented evidence supplied
with the PPAP Submission that shows the results
correlate with all Pre-PPAP sectioning and analysis or
the PPAP will be rejected.
f) The PPAP submission must be based on data taken
from the initial production run and must include –
i)
Photos of the sectioning results conducted in the
developmental runs & initial production run,
ii) X-Ray report & films from the part evaluated in
the 1st production run.
g)
No production parts from the initial
production shall be shipped to Dana prior to the
supplier receiving a signed PSW indicating PPAP approval
has been issued by the Dana using location.
Ongoing Production/Process Change:
a) The Suppliers Control Plan must include specific
on-going process integrity checks at a minimum from the
beginning, middle and end of each production run to
ensure the process is maintained under control to ensure
internal casting quality integrity as demonstrated in
the development stage and this plan shall be approved by
Dana.
b) Any process change at the supplier must be
re-verified starting with the 1st Production Run of the
change. A PSR is not required, however the PPAP must be
updated and approved before any product can be shipped
to a Dana facility or supplier.
Annex A (normative) Control Plan
A.1
Phases of the Control Plan
A.2
Elements of the Control Plan
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