 |
The
objective of the Supplier System Assessment is to
identify potential suppliers who have systems which are
compatible and complimentary to Dana, finding the
best-fit suppliers for out-sourced goods and services.
The overall systems assessment is conducted by a
multi-disciplinary team led locally by Supplier
Development resources using the Supplier Systems
Assessment (SSA), named the Sourcing Team. Note: The
basic quality requirements for Dana are stated in the
Supplier Quality and Development Manual.
The purpose of the overall business assessment is to
identify risk factors that may add waste or create
potential performance or supply risk to Dana and its
customers. The key factors of the Supplier Systems
Assessment (SSA) include:
Not all
elements of the SSA may be required by the Buyer or
Supplier Development and it is designed to be applied by
module to your organization. As modules are added, the
compliment of the assessment team grows accordingly to
include the subject matter experts for the specific
modules.
The
Supplier System Assessment Process:
Identification of Commodity and Assessment Criteria and
Supplier Communication
The overall Supplier Systems Assessment may be broken
into its modules to allow specific issues to be
addressed with your organization. Supplier Development
is responsible for the assembly of the Supplier Systems
Assessment.
Supplier Development is responsible for sending the
Supplier Systems Assessment to your organization.
Supplier Pre-Assessment
Your organization is responsible to complete the
pre-assessment and return it to Supplier Development in
timely manner with any supporting documentation. If not
specified by Supplier Development, a timely manner shall
be considered to be five (5) business days.
If your organization has any questions in relation to
the pre-assessment, questions shall be made to Supplier
Development for clarification.
Pre-Assessment Desk Audit
Supplier Development is responsible for reviewing the
pre-assessment and any supporting documentation to
determine if the minimum requirements establish by the
Sourcing Team have been met.
Where items are found to be medium or high risk, the
Sourcing Team shall make a decision based on the risk
factors. Supplier Development will communicate the
decision of the Sourcing Team to your organization. In
cases where risk factors were found to be acceptable,
Supplier Development will inform your organization of
the findings and request any updates to the
pre-assessment, or reject your organization.
On Site Review Requirement
In response to risk factors in the Pre-Assessment (or in
place of a Pre-assessment) the Sourcing Team may request
an On-Site review of your organization. In cases where
an on-site review is not requested and the
self-assessment is acceptable, your organization will be
approved for conducting business with Dana (i.e. clears
your organization to be able to be sent requests for
quotation for potential business with Dana).
On-Site Audit Plan
In cases where an on site review is requested, Supplier
Development will prepare and audit plan and communicate
the audit plan with your organization. Any changes
requested of the audit plan, may be made through
Supplier Development. If changes are made to the audit
plan, Supplier Development will keep your organization
informed.
On-Site Audit
A Supplier Development led audit team will execute the
audit plan at your organization’s location. Supplier
System Assessment audits will be conducted using
ISO-19011:2002 Guidelines for quality and/or
environmental management systems auditing, as a
guideline.
Audit Results
A Supplier Development led audit team will evaluate the
findings of the audit and complete the Supplier Systems
Assessment (SSA). Note: If findings are made out side of
the scope of the audit plan, the auditor (or audit team)
may include those findings in the SSA Report to ensure
all potential risks are captured.
Risk Mitigation Plans
If your organization meets or exceeds the minimum
criteria established by the Sourcing Team, your
organization becomes eligible to conduct business with
Dana. Where risks exist, the Sourcing Team may request a
Risk Mitigation Plan from your organization to show how
specific areas of your organization’s business processes
may be improved. Supplier Development is responsible for
communicating the specific areas for improvement
required by your organization.
Your organization is responsible for preparing a Risk
Mitigation Plan and sending it to Supplier Development
within ten (10) business days. If the Risk Mitigation
Plan is unacceptable your organization may be rejected
or asked to resubmit an improved Risk Mitigation Plan.
The output of this process is the risk status of your
organization to conduct business with Dana.
Risk Status
Approved status is used where there are no
significant risks found in the SSA, and no formal Risk
Mitigation Plans are required. Approved suppliers can be
send Market Test (Requests for Estimates), Requests for
Quote, Purchase Orders, engage in Supplier Advance
Product Quality Planning, and submit Product Part
Approval Process documentation to Dana.
Risk Mitigation Plan status is used where there
are findings during the SSA that the Sourcing Team has
determined may impact the Supplier's ability to achieve
forecasted value to Dana. The risks found, in the
opinion of the Sourcing Team, can be overcome during the
launch process with additional attention to specific
elements of Supplier APQP and the submittal of an
approved Risk Mitigation Plan. All Risk Mitigation Plans
must be closed before a Supplier may be issued a
Purchase Order or complete PPAP to Dana Operations.
Once all activities within Risk Mitigation Plans are
complete and approved by Supplier Development and the
Sourcing Team, your organization will be switched to
Approved Status.
Supplier Development Plan status is used where
there are findings during the SSA that the Sourcing Team
has determined will impact the Supplier's ability to
achieve forecasted value to Dana or may impact the
ability of the Supplier to effectively quote on new
business (e.g. poor production planning and realization
processes). The risks found, in the opinion of the
Sourcing Team, cannot be overcome during the launch
process, and must be addressed before the Supplier can
be asked to quote on new business. The resource
investment of Dana to develop this Supplier to
acceptable levels does have an acceptable return. The
only difference between this status and the Rejected
status is the continuing efforts from Dana to develop
this potential resource into a value-added supplier.
Once all activities within Risk Mitigation Plans are
complete and approved by Supplier Development and the
Sourcing Team, your organization will be switched to
Approved Status.
Rejected status is used where there are findings
during the SSA that the Sourcing Team has determined
will greatly impact the Supplier's ability to add value
to Dana or impair the ability of the Supplier to
effectively quote on business. The risks found, in the
opinion of the Sourcing Team, cannot be overcome during
the launch process and the resource investment of Dana
to develop this Supplier to acceptable levels does not
have acceptable return. Rejected status suppliers will
remain at that status for a minimum of one calendar
year. NOTE: Suppliers who do not participate or
cooperate with the development and deployment of Risk
Mitigation Plans may have their status changed to
Rejected by the Sourcing Team.
V1.5 |